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Kia Sportage>> Engine
Engine
Specifications
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Below the parameters used at performance of procedures described in the present chapter are specified. Detailed standard data can be received at firm car repair shops KIA. Separate characteristics are provided also in the text of head and in case of obligation of their performance are allocated with a bold print. |
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Below the values typical for all engines of considered series are listed only. |
Petrol models
General parameters
Engine type |
FE - ryadny, 4-cylinder, 16-klapanny, DOHC, with water cooling and a belt drive of GRM |
Arrangement in an impellent compartment |
The longitudinal |
Engine displacement, l |
2.0 |
Number of valves on the cylinder |
4 |
Diameter of the cylinder x piston stroke, mm |
86.0 x 86.0 |
Extent of compression |
9.2:1 |
Pressure of a compression at turns 250 in a minute, kgf/cm2
|
|
13.0 |
Limiting admissible value (approximately)
|
9.61 |
The maximum admissible difference in indications between cylinders
|
1.5 |
Operating procedure of cylinders |
1-3-4-2 |
Turns of idling, mines-1
|
820 ± 50 |
Corner of an advancing of ignition |
4 ° ± 2 ° before VMT |
Sizes of a deflection of belts of a drive of auxiliary units under load of 10 kgfs, mm |
Generating belt/belt of a drive of the fan of system of cooling
|
|
11.5 ÷ 14.0 |
|
15 ÷ 16 |
Belt of a drive of the To/in compressor
|
|
4 ÷ 5 |
|
5 ÷ 6 |
Belt of a drive of the steering pump
|
|
6 ÷ 7 |
|
8 ÷ 10 |
Greasing system
Type |
Pressure head, with a maslookhladitel and piston sprays |
Type and volume of impellent oil |
See. Specifications to Head the Current leaving and service
|
Pressure of activation of a control lamp, kgf/cm2
|
0.25 |
Oil filter |
Type |
Polnopotochny with a paper working element |
Differential reduktsionny pressure |
0.8 ÷ 1.2 |
Oil pump |
Type. Rotor, trokhoidalny
|
|
3.0 ÷ 4.0 (at 3000 rpm) |
Pressure of operation of the reduktsionny valve, kgf/cm2
|
3.0 ÷ 4.0 |
Free length of a plunzherny spring, mm
|
45.5 |
|
Limiting admissible size axial люфта gear wheels, mm
|
0.10 |
Limiting admissible size of a gap, mm between tops of teeths of gear wheels, mm
|
0.18 |
Limiting admissible size люфта landings of an external rotor in the working chamber of the case of the pump, mm
|
0.20 |
Head of cylinders
Molding |
Height, mm |
133.96 ÷ 134.06 |
Limiting admissible size of not planeness of interfaced surfaces (all surfaces) *, mm |
0.15 |
* Depth of a pro-point should not exceed 0.20 mm, otherwise the head is subject to replacement
Saddles of valves |
Geometrical parameters (see an illustration) |
Corner of a working facet (all valves), hail
|
45 |
Width of a contact zone (all valves), mm
|
1.19 ÷ 1.60 |
Valves, the klapanny springs directing plugs |
Valves |
Gazoraspredeleniye phases
|
|
|
10 ° before VMT |
|
55 ° after NMT |
|
|
55 ° before NMT |
|
10 ° after VMT |
Geometrical parameters of valves (see an illustration) |
Corner of a working facet (all valves), hail
|
45 |
|
Data are absent |
Diameter of a plate of the valve, mm
|
Data are absent |
Minimum admissible width of a cylindrical part of a plate, mm
|
|
0.84 |
|
0.89 |
Minimum admissible length (processing limit), mm
|
|
103.18 |
|
103.94 |
Adjusting height (distance from an end face of the established valve to a plate of a spring) *, mm
|
|
|
36.37 ÷ 37.27 |
Limiting admissible value
|
37.97 |
|
|
36.36 ÷ 37.26 |
Limiting admissible value
|
37.96 |
Люфт landings in the directing plug, mm
|
|
|
0.025 ÷ 0.061 |
|
0.030 ÷ 0.066 |
Limiting admissible value
|
0.201 |
* If the adjusting height of the valve falls outside the limits a nominal range, but does not exceed the limiting value, the corresponding adjustment can be made by a way of selection of a washer on a plate of a spring, otherwise the head is subject to replacement.
Directing plugs |
Internal diameter (all valves), mm
|
6.01 ÷ 6.03 |
|
40.5 |
|
37.6 |
Adjusting height (distance from a plug end face to a plate of a spring), mm
|
|
11.40 ÷ 11.91 |
Klapannye of a spring |
Free length (all valves), mm
|
|
|
38.00 |
Limiting admissible value
|
37.69 |
|
|
39.09 |
Limiting admissible value
|
38.71 |
Limiting admissible size of violation of a tortsovka (all valves), mm
|
|
Data are absent |
|
1.35 |
Pushers of valves |
Type |
Hydraulic, with automatic jacks of klapanny gaps |
Camshafts |
Working gap in bearings, mm |
0.036 ÷ 0.084 |
Height of cams, mm |
|
45.052 |
Limiting admissible value
|
44.851 |
Bearing necks (see an illustration) |
|
29.939 ÷ 29.964 |
Limiting admissible sizes of ovality and konusnost, mm
|
0.05 |
Block of cylinders
Molding |
Limiting admissible size of not planeness of an interfaced surface *, mm |
0.15 |
Quantity and arrangement of cylinders |
4, ryadny |
Diameter of cylinders, mm |
|
85.999 ÷ 86.020 |
Limiting admissible sizes of ovality and konusnost, mm
|
0.018 |
* Depth of a pro-point should not exceed 0.20 mm, otherwise the block is subject to replacement
Cranked shaft and radical bearings |
Axial люфт cranked shaft, mm |
|
0.079 ÷ 0.180 |
Limiting admissible value
|
0.30 |
Limiting admissible size of radial palpation of a cranked shaft, mm |
0.03 |
Diameters of radical necks, mm |
|
|
|
59.936 ÷ 59.954 |
1st repair size (0.25 mm)
|
No. No. 1, 2, 4 and 5 necks
|
59.693 ÷ 59.710 |
|
59.687 ÷ 59.705 |
2nd repair size (0.50 mm)
|
No. No. 1, 2, 4 and 5 necks
|
59.444 ÷ 59.461 |
|
59.436 ÷ 59.454 |
3rd repair size (0.75 mm)
|
No. No. 1, 2, 4 and 5 necks
|
59.192 ÷ 59.210 |
|
59.187 ÷ 59.205 |
Working gap in radical bearings, mm |
|
No. No. 1, 2, 4 and 5 necks
|
0.025 ÷ 0.043 |
|
0.030 ÷ 0.048 |
Limiting admissible value
|
0.080 |
Diameter of shatunny necks, mm |
50.940 ÷ 50.955 |
Limiting admissible size of a konusnost and ovality of necks, mm |
Radical and shatunny necks
|
0.005 |
Rods and shatunny bearings |
Diameter of an opening in the bottom head of a rod, mm |
Data are absent |
Internal diameter of the plug top heads of a rod, mm |
21.989 ÷ 21.999 |
Limiting admissible size of a bend and twisting of a rod of a rod on 50 mm of length, mm |
|
0.074 |
|
0.201 |
Axial люфт rods on necks of a cranked shaft, mm |
|
0.10 ÷ 0.28 |
Limiting admissible value
|
0.30 |
Working gap in radical bearings, mm |
|
0.05 ÷ 0.23 |
Limiting admissible value
|
0.08 |
Pistons both piston fingers and rings |
Pistons |
|
85.943 ÷ 85.964 |
Люфт landings in cylinders, mm
|
|
0.048 ÷ 0.061 |
Limiting admissible value
|
0.15 |
Piston fingers |
|
21.987 ÷ 21.999 |
Люфт landings in pistons, mm
|
0.005 ÷ 0.10 |
Люфт landings in rods, mm
|
0.010 ÷ 0.025 |
Piston rings |
Люфт landings of kompressionny rings in flutes of pistons, mm
|
|
0.025 ÷ 0.076 |
Limiting admissible value
|
0.15 |
|
|
Top kompressionny ring (No. 1)
|
0.15 ÷ 0.30 |
Second kompressionny ring
|
0.20 ÷ 0.36 |
|
0.20 ÷ 0.71 |
Limiting admissible value
|
1.0 |
Efforts of a tightening of carving connections, Nanometer
|
Efforts of a tightening of separate elements of fixture can be brought directly in the text of sections where they are allocated with a bold print. |
Bolts of fastening of covers of a drive of GRM |
10 |
Bolt of fastening of a cogwheel of a cranked shaft |
162 |
Bolts of fastening of cogwheels of camshafts |
56 |
Natyazhiteli of a belt of a drive of GRM |
43 |
Bolts of fastening of a cover of a head of cylinders |
7 |
Bolts of fastening of a head of cylinders |
84 |
Bolts/nut of fastening of the inlet pipeline |
22 |
Bolts of fastening of a basic arm of the inlet pipeline |
45 |
Nuts of fastening of a final collector |
42 |
Bolts of fastening of the thermofilter of a final collector |
25 |
Nuts of fastening of a protector of a final collector |
4 |
Bolts of a pulley/damper of krutilny fluctuations of a cranked shaft |
15 |
Bolt of fastening of the CMP sensor |
10 |
Bolts of covers of bearings of camshafts |
22 |
Masloraspyliteli in the block of cylinders |
15 |
Bolts of covers of radical bearings of a cranked shaft |
85 |
Nuts of covers of the bottom heads of rods |
67 |
Bolts of fastening of a back cover of the engine |
10 |
Bolts of fastening of assembly of the oil pump |
|
22 |
|
44 |
Screws of fastening of a cover of the oil pump |
7.5 |
Bolts of fastening of the pallet of a case of the engine |
9.5 |
Bolts of fastening of assembly of a maslozabornik with the mesh filter (see an illustration) |
9.5 |
Bolts of fastening of a flywheel |
99.5 |
Bolts of fastening of a basket of coupling |
22 |
Bolts of fastening of a dome of the coupling/hydrotransformer |
|
108 |
|
38 |
|
7 |
Bolts of fastening of the water pump |
22 |
Bolts of fastening of a casing of the fan of system of cooling |
8 |
Bolts of fastening of assembly of the fan of system of cooling |
37 |
Nuts of fastening of a krylchatka of the fan of system of cooling |
22 |
Bolts of fastening of the thermostat |
22 |
Basic arm of the generator |
45 |
Bolts/nut support of a suspension bracket of the power unit |
38 |
Bolt of fastening of the tire of grounding of the engine to a body |
25 |
Bolts of fastening of protection of a case of the engine |
|
Diesel models
|
Below the values typical for all engines of considered series are listed only. |
General parameters
Engine type |
RF TCI - ryadny, 4 - cylinder, 8 - klapanny, ONS, with water cooling and a belt drive of GRM, turbirovanny (Intercooler) with an intermediate cooler of forced air |
Arrangement in an impellent compartment |
The longitudinal |
Engine displacement, l |
2.0 |
Number of valves on the cylinder |
2 |
Diameter of the cylinder x piston stroke, mm |
86.0 x 86.0 |
Extent of compression |
21.1:1 |
Pressure of a compression at turns 200 in a minute, kgf/cm2
|
|
30 |
Limiting admissible value (approximately)
|
27 |
The maximum admissible difference in indications between cylinders
|
3.0 |
Operating procedure of cylinders |
1-3-4-2 |
Injection moments |
11 ° after VMT |
Pressure of injection, kgf/cm2
|
150 |
Turns of idling, mines-1
|
800 ± 25 |
Sizes of a deflection of belts of a drive of auxiliary units under load of 10 kgfs, mm |
Generating belt/belt of a drive of the fan of system of cooling |
|
11.5 ÷ 14.0 |
|
15 ÷ 16 |
Belt of a drive of the To/in compressor |
|
4 ÷ 5 |
|
5 ÷ 6 |
Belt of a drive of the steering pump |
|
6 ÷ 7 |
|
8 ÷ 10 |
Greasing system
Type |
Pressure head, with a maslookhladitel and piston sprays |
Type and volume of impellent oil |
See. Specifications to Head the Current leaving and service
|
Pressure of oil, kgf/cm2
|
4.1 ÷ 4.9 (at 3000 rpm) |
Pressure of activation of a control lamp, kgf/cm2
|
0.3 |
Oil filters |
|
Polnopotochnye with paper working elements |
Pressure of operation of the reduktsionny valve, kgf/cm2
|
1.0 |
Maslookhladitel |
|
With water cooling |
Pressure of operation of the reduktsionny valve, kgf/cm2
|
2.0 |
Oil pump |
|
Shesterenchaty with a crescent insert |
|
Pressure of opening of the operating valve, kgf/cm2
|
5.7 |
Limiting admissible size axial люфта gear wheels, mm
|
0.15 |
Limiting admissible size of a gap between tops of teeths of gear wheels and a crescent insert, mm
|
0.35 |
Limiting admissible size люфта landings of an external gear wheel in the working chamber of the case, mm
|
0.20 |
Head of cylinders
Molding |
Limiting admissible size of not planeness of interfaced surfaces (see illustrations), mm |
Surface of interface to the block of cylinders
|
Long (longitudinal and diagonal) measurements
|
0.05 |
Short (cross-section) measurements
|
0.02 |
Surfaces of interface to the inlet pipeline and final collector
|
0.20 |
Limiting admissible size of a vystupaniye of the loose leaf of the chamber of combustion (see an illustration), mm |
0.05 |
Limiting admissible depth of landing of the loose leaf of the chamber of combustion (see an illustration), mm |
0.04 |
Length of bolts of fastening of a head of cylinders, mm |
|
|
112.7 ÷ 113.3 |
Limiting admissible value
|
114.5 |
Saddles of valves |
Geometrical parameters (see an illustration) |
Corner of a working facet, hail
|
|
30 |
|
45 |
|
|
1.30 ÷ 1.90 |
|
1.64 ÷ 2.04 |
Depth of landing in a head (inlet and final valves), mm
|
|
0.75 ÷ 1.05 |
Limiting admissible value
|
1.55 |
Valves, the klapanny springs directing plugs |
Valves |
|
Gazoraspredeleniye phases
|
|
|
13 ° before VMT |
|
31 ° after NMT |
|
|
60 ° before NMT |
|
8 ° after VMT |
Geometrical parameters of valves
|
Corner of a working facet, hail
|
|
30 |
|
45 |
|
|
|
7.970 ÷ 7.985 |
Limiting admissible value
|
7.920 |
|
|
7.965 ÷ 7.980 |
Limiting admissible value
|
7.915 |
Diameter of a plate of the valve, mm
|
|
39.3 ÷ 39.5 |
|
35.0 ÷ 35.2 |
|
|
0.75 ÷ 1.05 |
* Service of a head of cylinders For more details see in Section and components of the gas-distributing mechanism (Part Diesel models)
Люфт landings in the directing plug (see an illustration and an illustration), mm |
|
|
0.040 ÷ 0.075 |
|
0.045 ÷ 0.080 |
Limiting admissible value
|
0.10 |
Directing plugs (see illustrations) |
Length of the directing plug of the valve, mm
|
|
40.5 |
|
37.6 |
Klapannye of a spring (see illustrations) |
|
Nominal rate (all valves)
|
45.11 |
Limiting admissible value (all valves at compressing load of 23 kgfs)
|
39 |
Limiting admissible size of violation of a tortsovka (all valves), mm
|
1.58 |
Pushers of valves |
Pusher landing in a reception nest (see an illustration) |
External diameter of a pusher, mm
|
Diameter of a nest under landing of a pusher, mm
|
34.959 ÷ 34.965 |
|
34.990 ÷ 35.010 |
|
0.025 ÷ 0.061 |
Limiting admissible value
|
0.10 |
Adjusting washers |
See. Section Check and adjustment of klapanny gaps
|
Klapannye gaps, mm |
|
0.20 ÷ 0.30 |
|
0.30 ÷ 0.40 |
Camshaft |
Size axial люфта (see an illustration), mm |
|
0.02 ÷ 0.15 |
Limiting admissible value
|
0.2 |
Limiting admissible size of radial palpation (see an illustration), mm |
0.10 |
Working gap in bearings (see an illustration), mm |
|
0.025 ÷ 0.066 |
Limiting admissible value
|
0.1 |
Height of cams (see an illustration), mm |
|
|
43.79 |
|
42.11 |
Limiting admissible value
|
|
45.30 |
|
44.90 |
Bearing necks (see an illustration) |
|
|
31.96 ÷ 31.98 |
Limiting admissible value
|
31.86 |
Limiting admissible sizes of ovality and konusnost, mm
|
0.05 |
Block of cylinders
Molding |
Limiting admissible size of not planeness of an interfaced surface (see an illustration), mm |
Long (longitudinal and diagonal) measurements
|
0.05 |
Short (cross-section) measurements
|
0.02 |
Quantity and arrangement of cylinders |
4, ryadny |
Diameter of cylinders, mm |
|
86.000 ÷ 86.022 |
Limiting admissible disorder between cylinders
|
0.019 |
Flywheel |
Limiting admissible size of cross-section palpation (see an illustration), mm |
0.2 |
Limiting admissible depth of a pro-point, mm |
0.5 |
Cranked shaft and radical bearings |
Axial люфт cranked shaft, mm |
|
|
|
|
0.04 ÷ 0.28 |
Limiting admissible value
|
0.2 |
|
Nominal thickness of persistent half rings, mm
|
2.00 ÷ 2.05 |
Thickness of repair persistent half rings, mm
|
2.18 ÷ 2.23 |
Limiting admissible size of radial palpation of a cranked shaft (see an illustration), mm
|
0.05 |
Diameters of necks and back pin of a cranked shaft, mm |
|
|
|
|
59.937 ÷ 59.955 |
Limiting admissible value
|
59.887 ÷ 59.905 |
1st repair size (0.25 mm)
|
|
59.687 ÷ 59.705 |
Limiting admissible value
|
59.637 ÷ 59.655 |
2nd repair size (0.50 mm)
|
|
59.437 ÷ 59.455 |
Limiting admissible value
|
59.387 ÷ 59.405 |
3rd repair size (0.75 mm)
|
|
59.187 ÷ 59.205 |
Limiting admissible value
|
59.137 ÷ 59.155 |
|
|
|
50.940 ÷ 50.955 |
Limiting admissible value
|
50.890 ÷ 50.905 |
1st repair size (0.25 mm)
|
|
50.690 ÷ 50.705 |
Limiting admissible value
|
50.640 ÷ 50.655 |
2nd repair size (0.50 mm)
|
|
50.440 ÷ 50.455 |
Limiting admissible value
|
50.390 ÷ 50.405 |
3rd repair size (0.75 mm)
|
|
50.190 ÷ 50.205 |
Limiting admissible value
|
50.140 ÷ 50.155 |
|
89.946 ÷ 90.000 |
Limiting admissible sizes of ovality and konusnost of necks, mm
|
0.05 |
|
|
0.031 ÷ 0.050 |
Limiting admissible value
|
0.08 |
Rods and shatunny bearings |
Distance between centers openings in heads of a rod, mm |
151.95 ÷ 152.05 |
Limiting admissible size of bend/twisting of a rod of a rod on 100 mm of length (see an illustration), mm |
0.16 |
Internal diameter of the plug top heads of a rod, mm |
30.014 ÷ 30.030 |
Limiting admissible люфт landings of a piston finger in a rod head (see in the Section Dismantling and assembly of the block of cylinders, service of components), mm |
0.05 |
Axial люфт rods on necks of a cranked shaft (see an illustration), mm |
|
0.11 ÷ 0.262 |
Limiting admissible value
|
0.35 |
Working gap in radical bearings (see an illustration), mm |
|
0.027 ÷ 0.065 |
Limiting admissible value
|
0.08 |
Pistons and piston fingers |
Diameter of pistons (see an illustration), mm |
85.942 ÷ 85.968 |
Люфт landings of pistons in cylinders, mm |
|
0.047 ÷ 0.065 |
Limiting admissible value
|
0.15 |
Width of flutes under landing of piston rings, mm |
|
2.04 ÷ 2.08 |
Second kompressionny ring
|
2.03 ÷ 2.05 |
|
3.02 ÷ 3.04 |
Люфт landings of piston rings in flutes of pistons, mm |
|
|
0.05 ÷ 0.09 |
Second kompressionny ring
|
0.04 ÷ 0.08 |
|
0.03 ÷ 0.07 |
Limiting admissible value
|
0.20 |
Limiting admissible size of a gap in locks of piston rings (see an illustration), mm
|
1.0 |
Efforts of a tightening of carving connections, Nanometer
|
Efforts of a tightening of separate elements of fixture can be brought directly in the text of sections where they are allocated with a bold print. |
Covers of a drive of GRM |
7.0 ÷ 9.8 |
Sensor switch of pressure of oil |
11.7 ÷ 17.6 |
Bolt of a cogwheel of a camshaft |
54.9 ÷ 64.7 |
Bolt of fastening of a cogwheel of a cranked shaft |
179.5 ÷ 193.2 |
Bolt of a cogwheel of TNVD |
686.8 ÷ 78.4 |
Bolts of a pulley of a cranked shaft |
22.5 ÷ 32.3 |
Lock bolt of a natyazhitel of a belt of a drive of GRM |
31.4 ÷ 46.1 |
Bolts of fastening of a cover of a head of cylinders |
7.0 ÷ 9.8 |
Bolts of fastening of the inlet pipeline |
15.6 ÷ 26.4 |
Bolts of fastening of a final collector |
21.5 ÷ 26.4 |
Nuts of covers of bearings of a camshaft (see in the Section Service of a head of cylinders and components of the gas-distributing mechanism) |
19.6 ÷ 26.4 |
Bolts of fastening of a head of cylinders (see in the Section Service of a head of cylinders and components of the gas-distributing mechanism) |
|
31 |
|
To hold on on a corner 90 ° ÷ 105 ° |
|
To hold on on a corner 90 ° ÷ 105 ° |
Masloraspyliteli in the block of cylinders |
11.7 ÷ 17.6 |
Bolts of covers of radical bearings of a cranked shaft (see an illustration) |
82.4 ÷ 88.2 |
Bolts of covers of the bottom heads of rods |
64.7 ÷ 68.6 |
Bolts of fastening of a back cover of the engine |
7.0 ÷ 9.8 |
Bolts of fastening of assembly of the oil pump |
|
16 ÷ 23 |
|
32 ÷ 47 |
Bolts of fastening of the pallet of a case of the engine |
7.0 ÷ 9.8 |
Bolts of fastening of assembly of a maslozabornik with the mesh filter (see an illustration) |
7.0 ÷ 9.8 |
Bolts of fastening of a face plate of the engine
|
15.6 ÷ 22.5 |
Bolts of fastening of a flywheel |
159.8 ÷ 169.6 |
Bolts of fastening of a basket of coupling |
21.5 ÷ 32.7 |
Bolts of fastening of the water pump |
31.3 ÷ 46.1 |
Bolts of fastening of a basic arm of the fan of system of cooling |
31.3 ÷ 46.1 |
Bolts of fastening of the thermostat |
15.6 ÷ 22.5 |
Bolts of fastening of a maslookhladitel (see an illustration of the Detail of installation of a maslookhladitel) |
|
31.3 ÷ 46.1 |
|
7.0 ÷ 9.8 |
Bolts of fastening of a water branch pipe of a maslookhladitel |
|
18.6 ÷ 25.5 |
|
8.0 ÷ 10.7 |
Oil filter |
19.6 ÷ 24.5 |
Basic arm of the generator |
31.3 ÷ 46.1 |
Support of a suspension bracket of the power unit |
31.3 ÷ 46.1 |
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