KIA of Sportazh - Kia Sportage
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Five-step manual box of gear shifting
Automatic transmission
Transmission line
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Kia Sportage>> Transmission line

Transmission line

Specifications

Separate characteristics are provided also in the text of head and in case of obligation of their performance are allocated with a bold print.

General data

Principle of the organization of the transmission line RKPP/F (see. Specifications to Heads the Five-step manual box of gear shifting and Automatic transmission), a connected full drive (Part Time 4WD), - a transfer case with a 2-step reducer (demultiplikator) and without interaxal differential, the coupling of a free wheeling of naves of forward wheels (vacuum, or mechanical), two driveshafts, not cutting back bridge.

Coupling (models with RKPP)

Type Dry, one-disk
Drive of switching off of coupling Hydraulic, with the general with a brake path the tank
Type and volume of hydraulic liquid See. Specifications to Head the Current leaving and service
Greasing of the vyzhimny bearing (see an illustration) Mori White TA No.2
Flywheel
    Limiting admissible size of cross-section palpation (see an illustration), mm
0.2
    Limiting admissible depth of a pro-point, mm
0.5
Basket
    Type
With a diafragmenny spring
    Working effort of a press disk, kgf
530
Conducted disk
    External diameter, mm
225
    Internal diameter, mm
150
    Thickness of frictional slips, mm
      Nominal rate
3.5
      Limiting admissible value
0.3
      Limiting admissible size of cross-section palpation (see an illustration), mm
0.7
      Limiting admissible size of radial palpation, mm
1.0
Coupling pedal (see an illustration)
    Type
The pendant
    Shoulder
6.9:1
    Full speed, mm
155
    Free wheeling, mm
      Adjusting value
12.7
      Admissible range
8 ÷ 18
    Height (taking into account the panel of a carpet of a floor), mm
250
    Height of switching off, mm
184
Main cylinder
    Internal diameter of the cylinder, mm
15.9
Executive cylinder
    Internal diameter of the cylinder, mm
19.1

Transfer case

Type With a two-level reducer (demultiplikator)
Type of a drive of a forward target shaft Chain transfer
Type and volume of lubricant liquid See. Specifications to Head the Current leaving and service
Transfer relation of a demultiplikator of High/Low 1.000/1.981

Driveshafts

Geometrical parameters (see an illustration the Design of driveshafts)
    Length (L), mm
      Forward shaft
700
      Back shaft
        Versatile person models 5-дверный
1061
        Cabriolet models
775
External diameter, mm
    Forward shaft
50.8
    Back shaft
63.5
Limiting admissible size of a bend of a shaft (see an illustration), mm 0.4
The list of let-out lock rings of kardanny hinges
    Detail number
Thickness, mm

1757 25 171

1.22

1757 25 172

1.24

1757 25 173

1.26

1757 25 174

1.28

1757 25 175

1.30

1757 25 176

1.32

1757 25 177

1.34

1757 25 178

1.36

1757 25 179

1.38

Bridges

Type  
    Peredny Bridge
Cutting, (CV JOINT) power shafts and automatic stupichny couplings of a free wheeling with vacuum, or a mechanical drive is equipped with gipoidny main transfer with not blocked differential, two equipped hinges of equal angular speeds
    Zadny Bridge
Not cutting (rigid), it is equipped with gipoidny main transfer with not blocked (a standard complete set), or being self-blocked LSD type (option) in differential and two semi-axes

Peredny Bridge

Type and volume of lubricant liquid See. Specifications to Head the Current leaving and service
Pretightness of wheel bearings, Nanometer 0.88 ÷ 1.14
Limiting admissible size люфта wheel bearings (see an illustration), mm 0.1
Reducer of the main transfer
    Type
Gipoidnogo of type with kosozuby gear wheels of direct gearing
    Designation
      Petrol models
        Models with RKPP
          With ABS
K08C
          Without ABS
K04W
        Models with AT
          With ABS
K08A
          Without ABS
K04L
    Diesel models (RKPP/AT)
      With ABS
K04F
      Without ABS
K08I
Quantity of teeths of gear wheels
    Leading gear wheel (all models)
9
    Conducted gear wheel
      Petrol models
        Models with RKPP
37
        Models with AT
43
      Diesel models (RKPP/AT)
40
    Transfer relation
      Petrol models
        WITH РКПП
4.625:1
        WITH АТ
4.778:1
      Diesel models (RKPP/AT)
4.444:1
Length of the remote plug of differential, mm 54.80 ÷ 56.09

Limiting admissible люфт gearings of gear wheels of differential, - the mm is regulated by selection of persistent washers,
0 ÷ 01
Identification marking and thickness of persistent washers of lateral gear wheels

Marking

Thickness, mm

0

2.00

5

2.05

1

2.10

15

2.15

2

2.20

Depth of a zachekanivaniye of a fixing finger of an axis of satellites, mm
1

Fixing of a conducted gear wheel of the main transfer, the scheme of drawing and volume of hermetic, cm3
0.04
The pretightness of a leading gear wheel of the main transfer, - is regulated by selection of persistent washers, Nanometer
    Stage 1 (without epiploon installation)
0.9 ÷ 1.4
    Stage 2 (after epiploon installation)
1.6 ÷ 2.1

Identification marking and thickness of persistent washers of a leading gear wheel of the main transfer

Marking

Thickness, mm

8

3.08

11

3.11

14

3.14

17

3.17

20

3.20

23

3.23

26

3.26

29

3.29

32

3.32

35

3.35

38

3.38

41

3.41

44

3.55

47

3.47

Size of lateral palpation of a connecting flange, mm
no more than 0.06

Size люфта gearings of gear wheels of the main transfer, mm

0.12 ÷ 0.14

Quality check of contact of gearing
gear wheels of the main transfer with the help
lead minium

Distance between directing sections of covers of bearings, mm
185.425 ÷ 185.500
Power shafts
    Type of hinges
      From differential
Hinges of double compensation
      From wheels
Ball hinges of equal angular speeds (CV JOINT)
    Length, mm
      Left shaft
596.2
      Right shaft
528.7
    Diameter, mm
27.1

Zadny Bridge

Type and volume of lubricant liquid See. Specifications to Head the Current leaving and service
Reducer of the main transfer See. Specifications for the forward bridge
Semi-axes
    Length, mm
      Left semi-axis
716.5
      Right semi-axis
762.5
1.0

Efforts of a tightening of carving connections, Nanometer

Efforts of a tightening of separate elements of fixture can be brought directly in the text of sections where they are allocated with a bold print.

Coupling

Lock-nut And an emphasis of a pedal of coupling (see an illustration) 14. ÷ 18
Nut of a pusher of the main cylinder 12 ÷ 17
Nut of an axial bolt of a pedal of coupling 20 ÷ 34
Nuts of fastening of the main cylinder 19 ÷ 26
Shtutsernye of a nut of fastening of hydraulic lines to the main cylinder 16 ÷ 23
Bolts of fastening of the executive cylinder on RKPP case 19 ÷ 26
Shtutsernye of a nut of fastening of hydraulic lines to the executive cylinder and a flexible hose 13 ÷ 22
Gate of pumping of the executive cylinder 5.8 ÷ 7.5
Bolts of fastening of a flywheel (8 pieces) 96 ÷ 103
Bolts of fastening of a basket of coupling 18 ÷ 26

Transfer case

Sensor switch of activation of a 4WD mode 20
Stopper of a jellied/control opening 30
Drain stopper 30
Bolts of fastening of a lateral support (2 pieces) 23
Nuts of fastening of a lateral support (2 pieces) 40
Bolts of fastening of the lever of switching of modes to a transfer case 30
Bolts/nut of fastening of a clamping flange of a boot of the lever of switching of modes 20
Bolt of fastening of the coupling of a drive of a speedometer 7

Nuts of fastening of connecting flanges of target shaft (see. Replacement of epiploons of target shaft) undressed 111
Bolts of fastening of a transfer case to case RKPP/AT 44
Bolts of fastening of the central support to a cross-section beam 30
Bolts of fastening of a cross-section beam to a frame (8 pieces) 44
Bolts of fastening of a plate of a cover of the main bearing (TORX, 5 pieces) 16
Bolts of a cover of a chain drive 44
Caps of rods of switching in a box case 44
Bolts of fastening of a forward cover to a box case 28
Bolts of fastening of a forward cover to a bearing cover 7

Driveshafts

Bolts/nut of fastening of driveshafts to connecting flanges of leading gear wheels of the main transfers of bridges 34.3 ÷ 37.3
Bolts/nut of fastening of driveshafts to connecting flanges of days off валова a transfer case 49 ÷ 59

Bridges

Peredny Bridge

Drain stopper of a case of a reducer 39 ÷ 54
Jellied/control stopper of a case of a reducer 30
Bolts of fastening of a nave
    Stage 1
25
    Stage 2
31
Stupichny nut 118 ÷ 157
Bolts of fastening of a brake board 16 ÷ 23
Stupichnye bolts 147
Bolts of fastening of a casing of the bearing to a sleeve of a case of the bridge 36 ÷ 54
Bolts of fastening of a conducted gear wheel to a differential box 69 ÷ 83
Bolts of fastening of covers of bearing bearings of a box of differential in a reducer case
37 ÷ 52
Bolts of fastening of assembly of differential to a bridge case
    М8
23 ÷ 26
    М10
36 ÷ 34
Nut of fastening of a connecting flange of a leading gear wheel of the main transfer 128 ÷ 284
Bolts of fastening of a lock plate 18 ÷ 26

Zadny Bridge

Drain stopper of a case of a reducer 39 ÷ 54
Jellied/control stopper of a case of a reducer 30
Bolts of fastening of the holder of an epiploon of a semi-axis to a sleeve of a case of the bridge 88 ÷ 108
Nut of fastening of a connecting flange of a leading gear wheel of the main transfer 128 ÷ 284
Bolts of fastening of a conducted gear wheel to a differential box 69 ÷ 83

Bolts of fastening of assembly of the forward bridge
    And
49 ÷ 80
    In
69 ÷ 103

Bolts of fastening of covers of bearing bearings of a box of differential in a reducer case (see data on the forward bridge) 37 ÷ 52
Bolts of fastening of a lock plate 18 ÷ 26
Bolt of fastening of the ABS sensor to a reducer case 7.8 ÷ 11.7
Bolts of fastening of assembly of differential to a bridge case
М8 23 ÷ 26
М10 49 ÷ 54