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      Check and correction of level of hydraulic liquid
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      Removal and installation of a pedal of coupling
      Removal, service and installation of the main cylinder of a drive of switching off of coupling
      Removal, service and installation of the executive cylinder of a drive of switching off of coupling
      Removal, check of a condition and installation of components of coupling
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Kia Sportage>> Transmission line>> Coupling>> Removal, service and installation of the executive cylinder of a drive of switching off of coupling

Removal, service and installation of the executive cylinder of a drive of switching off of coupling

Hit of brake liquid on the painted body surfaces is interfaced to risk of damage of a paint and varnish covering, - it is necessary to delete casually got splashes immediately with dry rags or pure paper towels!

Removal

Details of installation of the executive cylinder of a drive of switching off of coupling

1 — the Clamp
2 — the Connecting tube

3 — the Executive cylinder
4 — the Flexible hose


 PERFORMANCE ORDER

  1. By means of a cap natural a cutting head release a nut of fastening of a connecting tube to a flexible hose of a hydraulic path of a drive of switching off of coupling, - a reciprocal part of the shtutserny socket hold with a rozhkovy key. At once закупорьте the open ends of lines in avoidance hit to the dirt highway.

Try not to overwind a flexible hose.

  1. Turn out fixing bolts and remove the executive cylinder.

Service

In a case disassemble the cylinder, - removal of components is made as their numbering.

Order of dismantling of the executive cylinder of a drive of switching off of coupling

1 — the Flexible hose
2 — the Boot
3 — the Pusher
4 — piston Assembly with a cup

5 — the Returnable spring
6 — the Protective cap
7 — the pumping Gate
8 — the Steel ball
9 — the Case of the executive cylinder


 PERFORMANCE ORDER

  1. Spread out the removed components on a pure surface and wash out them brake liquid.
  2. Estimate degree of wear of the piston, a cup and a cylinder mirror, whether check the returnable spring weakened. Defective components replace.
  3. Assembly is made upside-down, before filling in the cylinder it is necessary to grease edges of the piston and a cup with pure brake liquid. Track, that the shtutserny socket of a flexible hose was tightened with demanded effort (16 ÷ 23 Nanometer).

Installation

 PERFORMANCE ORDER

  1. Installation is made as it should be, the return to an order of dismantle of components, - track observance of requirements of Specifications of Head the Transmission line to efforts of a tightening of carving fixture, for a tightening of a shtutserny nut use a cap natural a cutting head (do not forget to fill a clamp between a basic arm and a shtutserny nut of a connecting tube). Do not forget to pump over a hydraulic path.

The Shtutserny nut should get correctly to hexagonal deepening of a flute. Try not to allow perekruchivaniye of a flexible hose also.

Pumping of a hydraulic path

 PERFORMANCE ORDER

  1. Removal from a hydraulic path of a drive of switching off of coupling of air jams is made via the pumping gate on a body of the executive cylinder.
  1. Check liquid level in the GTTs tank, - during pumping the tank should remain filled at least on 3/4.
  2. Remove a protective cap and pull on the pumping gate a piece of a vinyl hose of the suitable size. The second end of a hose lower in the transparent capacity which has been partially filled with brake liquid.
  3. Ask the assistant to squeeze out slowly several times a coupling pedal, then to fix it in the bottom situation.
  4. By means of a cap natural a cutting head weaken the gate of pumping and let out hydraulic liquid in reception container.
  5. Tighten the gate and repeat procedure, - pumping should be continued until pure, free liquid will not start to follow from the cylinder from air bubbles.

During performance of procedure watch, that liquid level in the GTTs tank did not fall more than on 1/4, - default given the requirement is interfaced to risk of a podsasyvaniye of air to hydraulic highways of drives of brake mechanisms and coupling with need of performance of complete pumping both!

  1. In summary tighten the pumping gate with demanded effort (58 ÷ 7.5 Nanometer) and make sure of serviceability of functioning of coupling.