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      Removal, check of a condition and installation of components of coupling
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Kia Sportage>> Transmission line>> Coupling>> Removal, check of a condition and installation of components of coupling

Removal, check of a condition and installation of components of coupling

Basket and conducted disk of coupling

Removal

Details of installation of components of coupling are shown on illustrations the Design of the coupling applied on petrol models and the Design of coupling, applied on diesel models.

 PERFORMANCE ORDER

  1. By means of the special adaptation block a flywheel from a provorachivaniye, then establish the tool for a centering of a conducted disk of coupling.
  1. Release fixing bolts and separate a coupling basket from a flywheel.

Assembly of coupling has considerable weight, - try not to allow its falling at an otpuskaniye of the last bolts.

  1. In case of need turn out eight fixing bolts and remove a flywheel (see. Head Engine).
  1. For extraction from a pin of a cranked shaft of the directing bearing use a hammer with sliding the brisk.

Check

 PERFORMANCE ORDER

  1. Examine a working surface of a press disk on existence задиров, cracks and overheat traces, - insignificant defects can be eliminated by means of a fine-grained emery paper. Check, are not broken off and whether погнуты petals of a diafragmenny spring. In case of need replace a basket.
  2. Estimate a condition of frictional overlays of a conducted disk and rivets of their fastening. Insignificant defects also can be eliminated by means of a fine-grained emery paper. At identification of signs of weakening of landing of rivets, and also in case of strong superficial pollution the disk is subject to replacement without fail.
  1. By means of Columbus estimate degree of wear of frictional slips, - the size of a zaglubleniye of heads of rivets should make not less than 0.3 mm.
  1. By means of a plunzherny tsiferblatny measuring instrument (DTI) define sizes cross-section and radial люфтов a disk. If results of measurements exceed limiting admissible values (see. Specifications of Head the Transmission line), replace a disk.

Insignificant traces of corrosion can be eliminated with a way of polishing by rigid felt.

Installation

 PERFORMANCE ORDER

  1. Installation is made as it should be, the return to an order of dismantle of components, - before landing in a reception nest of a pin of a cranked shaft it is necessary to grease directing bearing with lithium greasing (NGLI No. 2), - the zapressovyvaniye of the bearing is made by means of a suitable opravka. Shlitsa naves of a conducted disk are greased with organic molibdensoderzhashchy greasing of the Mori White TA No.2 type, the centering is made by means of the special adaptation. Track observance of requirements of Specifications of Head the Transmission line to efforts of a tightening of carving fixture. In summary do not forget to take aligning adaptation and a flywheel blokirator.

Vyzhimna bearing

Removal

 PERFORMANCE ORDER

  1. Remove vyzhimny the bearing from primary shaft of a transmission.

Check

In order to avoid washing away of factory stuffing at all do not wash out vyzhimny the bearing in solvent!


 PERFORMANCE ORDER

  1. Manually check freedom of a provorachivaniye of the bearing in both directions, estimate degree of wear of the working surfaces contacting to a fork of switching off of coupling and a diafragmenny spring of a press disk. The defective bearing replace.

Installation

 PERFORMANCE ORDER

  1. Grease surfaces of the bearing with organic molibdensoderzhashchy greasing of the Mori White TA No.2 type, then plant it on the regular place in a dome of coupling and make sure of freedom of its rotation.